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Irizar has been awarded with the Gold Q
by the Basque Government. |
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Wednesday, May 19th
1999
The project represented by IRIZAR, has
been awarded, for the first time since its creation, with the
Gold "Q" by the Basque Government. This award is
the maximum recognition for Excellence in Business Management.
The Gold "Q" has been awarded to Irízar
by the Department of Industry of the Basque Government, after
an external evaluation carried out by the Euskalit Evaluators
Club (Basque Foundation for the Promotion of Quality), taking
the EFQM (European Foundation for Quality Management) Model
for Excellence as the reference.
This Model, promoted by the European Foundation for Quality
Management (EFQM) also serves as a reference for the top
European award for Business Excellence "The European
Quality Award". This award, in existence since 1992
has been won by companies as important as SGS-Thomson Microelectronics,
British Telecom, Ericsson or Rank Xerox.
The EFQM model constitutes the basis of the European Quality
award and is based on the following premise:
The satisfaction of Customers and Employees and Impact on
Society are achieved by means of Leadership that drives Policy
and Strategy, Management of Personnel, Resources and Processes
towards the achievement of Excellence in Business Results.
In graphic terms, this principle is based on the following
diagram:
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IRIZAR:
A PROJECT BASED ON PEOPLE
In 1991 IRIZAR was in a delicate situation in
business terms, with significant losses that
put the company's future at risk. This situation
began to change as a result of the actions taken
to save the company by the new management team,
led by Koldo Saratxaga. These were fully supported
by the people working in the co-operative.
The strategies opted for turned out to be
the right ones and the team of people began
to function. This marked a turning point in
the performance of the company and the start
of a spectacular rise towards Business Excellence.
This process gradually changed IRIZAR from
a functional-hierarchical organisation managed
on the basis of the interests of areas and
departments, into one managed on the basis
of customer-oriented processes, characterised
by progressive self-management, basically by
means of teamwork, to make IRIZAR A BUSINESS
PROJECT BASED ON PEOPLE.
The main aim of this highly participatory
business culture is to SERVE CUSTOMERS AND
PROVIDE THEM WITH ADDED VALUE, by means of
the key Customer-Line process, which covers
from when an order is received up to the final
delivery of the coach.
90% of the people form part of this process,
grouped into Customer-Line Teams on each of
the five production lines, together with suppliers
and external customers. The current organisational
chart is derived from this focus, with only
two levels and the replacement of individual
work by teamwork. Before, customers mainly
dealt with salesmen. Now they deal with all
the members of the team, and have periodic
meetings with them.
All this goes hand-in-hand with an intensive
participatory process to develop Policy and
Strategy, both to establish the Mission and
Common Values with a down-up focus, and to
deploy Critical Factors for Success in Key
Process Indicators and the corresponding targets
in the Annual Business Plan.
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KEY MANAGEMENT ELEMENTS
By way of a summary, it can be said that IRIZAR's
Management System has the following key elements:
- Focus on the CUSTOMER.
- Based on PEOPLE, with a participatory, self-management
system.
- Based on management by PROCESSES, aimed at both internal
and external customers, with measurable targets.
- Commitment to the principle of improvement: in percentage
terms in normal process management and, above all, of a
radical nature through REENGINEERING, with a permanent
effect on QUALITY, SERVICE, COST and INNOVATION.
- The taking of decisions with a view to the future.
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PRINCIPAL
MILESTONES ON THE ROAD TOWARDS BUSINESS EXCELLENCE
1994
IRIZAR became the first European manufacturer of luxury coaches to
obtain ISO 9001 quality certification.
Strategy defined as: TO SERVE CUSTOMERS AND PROVIDE THEM WITH
ADDED VALUE.
The Customer-Line Process established as the first key process,
to personalise relations with the customer.
Focus on Management by processes and start of the application
of radical changes, with the adoption of Reengineering as the Management
Model based on People and a focus on the CUSTOMER.
1995
Incorporation of the EFQM Model as the Reference Model for the
route towards Business Excellence. This generated a constant momentum
towards self-evaluation, fomenting the use of questionnaires to
find out the opinion of the people working at IRIZAR, its customers,
its suppliers and institutions representative of society.
1996
Prince Philip of Asturias Prize for Business Excellence for Total
Quality Management (TQM), awarded by the Ministry of Trade and
Industry.
1998
First European manufacturer of luxury coaches to achieve the ISO 14001 Quality Certificate for Environmental Management.
Silver "Q", after an external evaluation in accordance
with the EFQM Model, carried out by Euskalit (Basque Foundation
for the Promotion of Quality).
1999
Participation in the European Quality Award. Gold "Q",
first Basque company to obtain it.
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THE RESULTS OF "EXCELLENT" MANAGEMENT
*
From a company in crisis in 1991, IRIZAR has become one emblematic co-operative and one of the
most dynamic companies in the Basque Country and Spain as
a whole.
Thanks to its Management Model, today IRIZAR manufactures
luxury coaches with enormous flexibility, based on technological
innovations and developments, which can be adapted to many
different chassis, markets and customer requirements and
therefore offer a wide range of possibilities.
This FLEXIBILITY is what makes IRIZAR stand out and is
one of the keys to the company's rapid growth and expansion.
Between 1991 and 1999 Value Added per job went from 2.8 million
pesetas to 12 million pesetas and sales per person from 11
to 29.8 million pesetas.
Over these eight years, sales have multiplied by 6.4 and
exports by 35.2, going from sales in 3 countries in 1991
to sales in 42 countries today.
In 1992 one coach was manufactured per day, today the figure
is 5.10. Then, 38 days were required to build a coach, today
only 14.
In Europe, there are seven luxury coach manufacturers producing
more than 400 coaches a year. In this European ranking IRIZAR
has risen from 6th place in 1991 to 2nd place today. In Spain
the company is the market leader with a share of 33%. The
company's current share in the EU is 9.5%.
However, there are two aspects that stand out over the
rest in this business development based on Excellence:
A customer loyalty ratio of more than 70%
The high level of job creation, a basic element of IRIZAR's
mission as a co-operative enterprise. In 1991 the workforce
totalled 225. Today 610 people work in the Ormaiztegui plant,
and 160 more jobs have been created through subcontracting
over the last four years.
The setting up of four new production plants in China,
Morocco, Brazil and Mexico.
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